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crystalmarksop [2023/07/19 18:19] colincrystalmarksop [2024/01/22 17:54] (current) – [Rates] bdincau
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 ====== Crystalmark Training SOP====== ====== Crystalmark Training SOP======
-Last edited: Colin Kwok (7/18/23) \\+Last edited: Rachel Lin (8/14/23) \\
 Tool Lead: Yanis Yankauskas\\ Tool Lead: Yanis Yankauskas\\
-Contact: [PLACEHOLDER] +Contact: ckwok520@ucsb.edu
- +
-====== CrystalMark ======+
  
 ====Training Checklist:==== ====Training Checklist:====
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   - Turn on CrystalMark DV-1 (under table)   - Turn on CrystalMark DV-1 (under table)
   - Plug in camera to computer (USB connection)   - Plug in camera to computer (USB connection)
-  - fixture piece onto part mount+  - Fixture piece onto part mount
  
 There are two ways to use the CNC: Etching with a .dxf file or manually etching: using .dxf file or manually \\ There are two ways to use the CNC: Etching with a .dxf file or manually etching: using .dxf file or manually \\
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   - open .ngc in "FlashCut CNC 4": \\ {{:flashcut4.jpg?direct&200|}}    - open .ngc in "FlashCut CNC 4": \\ {{:flashcut4.jpg?direct&200|}} 
   - open "DinoCapture 2.0" (Used to monitor operation): \\ {{:dinocapture_2.0.jpg?direct&200|}}    - open "DinoCapture 2.0" (Used to monitor operation): \\ {{:dinocapture_2.0.jpg?direct&200|}} 
-  - Jog the CNC down to the surface of your piece, use a piece of paper to shim the etching nozzle and piece +  - Place the acrylic plate on the crystalmark mount 
-  - "Set" -> "Zero Z" when paper is difficult to move, be careful not to crash etching nozzle +  - Jog the nozzle into the hole 
 +  - "Set" -> "Zero X and Zero Y" 
 +  - Jog the CNC down to the surface of your piece 
 +  - "Set" -> "Zero Z", be careful not to crash etching nozzle 
 +  - After zero-ing the Z axis, move up in Z until Z is at 1.1 mm. This will be your cutting height. 
   - Select "Jog" and jog CNC to where the .dxf origin should be on your piece   - Select "Jog" and jog CNC to where the .dxf origin should be on your piece
   - "Set" -> "Zero X", "Set" -> "Zero Y"    - "Set" -> "Zero X", "Set" -> "Zero Y" 
   - Note that origin is displayed in "DXF to G-Code Converter" (You can modify the origin in the software your .dxf was created): \\ {{:dxfzero.jpg?direct&200|}}   - Note that origin is displayed in "DXF to G-Code Converter" (You can modify the origin in the software your .dxf was created): \\ {{:dxfzero.jpg?direct&200|}}
 +  - Use tape and/or turn on vaccum to fixture part (optional)
   - Begin etching : "G-Code" -> "Start"   - Begin etching : "G-Code" -> "Start"
   - Monitor operation   - Monitor operation
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   - open "FlashCut CNC 4": \\ {{:flashcut4.jpg?direct&200|}}    - open "FlashCut CNC 4": \\ {{:flashcut4.jpg?direct&200|}} 
   - open "DinoCapture 2.0" (Used to monitor operation): \\ {{:dinocapture_2.0.jpg?direct&200|}}    - open "DinoCapture 2.0" (Used to monitor operation): \\ {{:dinocapture_2.0.jpg?direct&200|}} 
-  - Jog the CNC down to the surface of your piece, use a piece of paper to shim the etching nozzle and piece +  - Place the acrylic plate on the crystalmark mount 
-  - "Set" -> "Zero Z" when paper is difficult to move, be careful not to crash etching nozzle  +  - Jog the nozzle into the hole 
-  - Select "Jog" and jog CNC 1.2 mm up in the Z axis+  - "Set" -> "Zero X and Zero Y" 
 +  - Jog the CNC down to the surface of your piece 
 +  - "Set" -> "Zero Z", be careful not to crash etching nozzle 
 +  - After zero-ing the Z axis, move up in Z until Z is at 1.1 mm. This will be your cutting height.  
 +  - Use tape and/or turn on vaccum to fixture part (optional)
   - Select "CrystalMark" switch and set to "on"   - Select "CrystalMark" switch and set to "on"
   - Let the Etcher create a through hole   - Let the Etcher create a through hole
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   * Use ShopVac to vacuum excess aluminum oxide   * Use ShopVac to vacuum excess aluminum oxide
   * Dispose of excess sharps in sharps container   * Dispose of excess sharps in sharps container
-  * Unlug camera, close air valve, turn off FlashCut CNC, turn off CrytalMark DV1+  * Unplug camera, close air valve, turn off FlashCut CNC, turn off CrytalMark DV1
  
 ====Maintenance==== ====Maintenance====
-  * ShopVac area+  * Vacuum area before leaving.
  
 ====Additional Information==== ====Additional Information====
 +You can record your cuts in DinoCapture
  
 ====Troubleshooting==== ====Troubleshooting====
-Work in Progress +If the Crystalmark is not cutting, the abrasive canister may be empty. Please 
- +contact workshop staff to refill tool.
-====Rates==== +
-CrystalMark: +
  
-Work in Progress 
crystalmarksop.1689790753.txt.gz · Last modified: 2023/07/19 18:19 by colin