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sae_battery_segment_manufacture_assembly [2023/05/16 05:55] – weisae_battery_segment_manufacture_assembly [2023/06/06 18:58] (current) – wei
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 =====CNSI Innovation Workshop and Microfluidics Lab Battery Segment Manufacturing ​& Assembly Safe Operating Procedures=====  =====CNSI Innovation Workshop and Microfluidics Lab Battery Segment Manufacturing ​& Assembly Safe Operating Procedures===== 
  
-Last Updated: 5/6/23 Jason \\+Last Updated: 6/6/23 Jason \\
 This SOP provides a guide to safely manufacture and assemble battery segments of the GR23 electrical vehicle. Some of the information is compiled from the following sources. This SOP provides a guide to safely manufacture and assemble battery segments of the GR23 electrical vehicle. Some of the information is compiled from the following sources.
   * [[https://drive.google.com/file/d/1WaE5zUF_ONd5w97KBsFAAIgpMukKw4gw/view?usp=sharing|Electrical Insulating PPE Guide]]   * [[https://drive.google.com/file/d/1WaE5zUF_ONd5w97KBsFAAIgpMukKw4gw/view?usp=sharing|Electrical Insulating PPE Guide]]
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 ====Machining of insulation panels==== ====Machining of insulation panels====
-  - Fixture panels, program cam, and set up tools on ShopBot Router referencing [[http://microfluidics.cnsi.ucsb.edu/wiki/doku.php?id=shopbotdesktoptrainingsop|ShopBot SOP]] {{:wiki:fsae:insulationcnc.jpg}}+  - Fixture panels, program cam, and set up tools on ShopBot Router referencing [[http://microfluidics.cnsi.ucsb.edu/wiki/doku.php?id=shopbotdesktoptrainingsop|ShopBot SOP]]  
 +{{:wiki:fsae:insulationcnc.jpg?400}}
     *Set up vacuum attachment and wear masks to minimize inhalation of fine fiberglass particles     *Set up vacuum attachment and wear masks to minimize inhalation of fine fiberglass particles
   - File edges of panels to remove sharp glass fibers   - File edges of panels to remove sharp glass fibers
  
 ====Assembly of Enepaq modules within insulation==== ====Assembly of Enepaq modules within insulation====
-  - Use epoxy to bond base and side panels of segment+  - Insert modules with correct polarities and use epoxy to bond base and side panels of segment  
 +{{:wiki:fsae:batterysegmentclamp.png}}
   - **Wear proper PPE (listed in safety considerations section); those without PPE should remain five feet away** and connect modules together using bolts and busbars   - **Wear proper PPE (listed in safety considerations section); those without PPE should remain five feet away** and connect modules together using bolts and busbars
     * **Cover work surface and ground with electrically insulating mat and use insulated tools**     * **Cover work surface and ground with electrically insulating mat and use insulated tools**
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     * Attach temperature sensing wires to module xr connector     * Attach temperature sensing wires to module xr connector
   - Route wires through holes in top panel   - Route wires through holes in top panel
-  - Bond top panels to enclose segment+  - Connect voltage taps carefully and avoid short circuiting any modules  
 +{{:wiki:fsae:batterybusbarconnection.png}} 
 +  - Bond top panels to enclose segment   
 +{{:wiki:fsae:batterysegmentclamp2.png}}
  
sae_battery_segment_manufacture_assembly.1684216520.txt.gz · Last modified: 2023/05/16 05:55 by wei