sae_battery_segment_manufacture_assembly
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sae_battery_segment_manufacture_assembly [2023/05/16 05:50] – wei | sae_battery_segment_manufacture_assembly [2023/06/06 18:58] (current) – wei | ||
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=====CNSI Innovation Workshop and Microfluidics Lab Battery Segment Manufacturing & Assembly Safe Operating Procedures===== | =====CNSI Innovation Workshop and Microfluidics Lab Battery Segment Manufacturing & Assembly Safe Operating Procedures===== | ||
- | Last Updated: | + | Last Updated: |
This SOP provides a guide to safely manufacture and assemble battery segments of the GR23 electrical vehicle. Some of the information is compiled from the following sources. | This SOP provides a guide to safely manufacture and assemble battery segments of the GR23 electrical vehicle. Some of the information is compiled from the following sources. | ||
* [[https:// | * [[https:// | ||
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====Machining of insulation panels==== | ====Machining of insulation panels==== | ||
- | - Fixture panels, program cam, and set up tools on ShopBot Router referencing [[http:// | + | - Fixture panels, program cam, and set up tools on ShopBot Router referencing [[http:// |
+ | {{: | ||
*Set up vacuum attachment and wear masks to minimize inhalation of fine fiberglass particles | *Set up vacuum attachment and wear masks to minimize inhalation of fine fiberglass particles | ||
- File edges of panels to remove sharp glass fibers | - File edges of panels to remove sharp glass fibers | ||
====Assembly of Enepaq modules within insulation==== | ====Assembly of Enepaq modules within insulation==== | ||
- | - Use epoxy to bond base and side panels of segment | + | - Insert modules with correct polarities and use epoxy to bond base and side panels of segment |
+ | {{: | ||
- **Wear proper PPE (listed in safety considerations section); those without PPE should remain five feet away** and connect modules together using bolts and busbars | - **Wear proper PPE (listed in safety considerations section); those without PPE should remain five feet away** and connect modules together using bolts and busbars | ||
- | * **Cover work surface and ground with electrically insulating mat** | + | * **Cover work surface and ground with electrically insulating mat and use insulated tools** |
* Attach voltage taps under bolt heads using solder if necessary (onto copper washers) | * Attach voltage taps under bolt heads using solder if necessary (onto copper washers) | ||
* Attach temperature sensing wires to module xr connector | * Attach temperature sensing wires to module xr connector | ||
- Route wires through holes in top panel | - Route wires through holes in top panel | ||
- | - Bond top panels to enclose segment | + | |
+ | {{: | ||
+ | | ||
+ | {{: | ||
sae_battery_segment_manufacture_assembly.1684216201.txt.gz · Last modified: 2023/05/16 05:50 by wei