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process_info_pdms_devices [2021/07/15 21:36] – [Solvent Cleaning] magnusonprocess_info_pdms_devices [2024/09/25 22:26] (current) kho
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 **Procedure:** **Procedure:**
-  - Confirm that the oven is set to 80 C. Either oven in the Microfluidics Lab is acceptable. +  - Confirm that the oven is set to 80 C. Either oven in Elings 3430 is acceptable. 
   - Identify an empty oven tray to use for spill protection.   - Identify an empty oven tray to use for spill protection.
   - Carefully transport degassed elastomer to the ovens.   - Carefully transport degassed elastomer to the ovens.
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   - Remove the metal lid of the sonicator bath. Check that the bath is filled to the operating level (if not, fill to the line with DI).   - Remove the metal lid of the sonicator bath. Check that the bath is filled to the operating level (if not, fill to the line with DI).
   - Place the plastic cutouts across the bath, resting it on the ledges that seat the lid. One cutout has 2 openings, the other has only 1.   - Place the plastic cutouts across the bath, resting it on the ledges that seat the lid. One cutout has 2 openings, the other has only 1.
-  - Retrieve the appropriate beakers from the drying rack above the sink in the microfluidics lab.   - Select the beakers labeled Acetone, IPA, and DI Water. Confirm that each beaker has a plastic tube / zip tie ring around it to act as a cushion.+  - Retrieve the appropriate beakers from the drying rack above the sink in Elings 3430.   - Select the beakers labeled Acetone, IPA, and DI Water. Confirm that each beaker has a plastic tube / zip tie ring around it to act as a cushion.
   - Fill each beaker with the corresponding chemical using the solvent bottles in the cabinet underneath the fume hood.   - Fill each beaker with the corresponding chemical using the solvent bottles in the cabinet underneath the fume hood.
   - Carefully seat each beaker in one of the cutouts. Confirm that the base of the container rests below the water level.   - Carefully seat each beaker in one of the cutouts. Confirm that the base of the container rests below the water level.
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 ---- ----
 ==== Device Bonding ==== ==== Device Bonding ====
-Safety Considerations: +**Safety Considerations:** 
-The oven poses a burn hazard. Use protective gloves when handling. +  The oven poses a burn hazard. Use protective gloves when handling. 
-PPE Required: + 
-Insulated gloves. +**PPE Required:** 
-Gloves (Latex or Nitrile) +  Insulated gloves. 
-Eye Protection +  Gloves (Latex or Nitrile) 
-Lab Coat +  Eye Protection 
-Materials Needed: +  Lab Coat 
-Activated PDMS surface (for bonding) + 
-Activated glass surface (for bonding) +**Materials Needed:** 
-Aluminum foil +  Activated PDMS surface (for bonding) 
-Tools Needed: +  Activated glass surface (for bonding) 
-Oven  +  Aluminum foil 
-Tweezers + 
-Procedure: +**Tools Needed:** 
-The hydrophilicity of activated surfaces decreases rapidly with time. Perform this procedure immediately after surface activation. Use clean implements. Any dirt or contamination will negatively impact the device bonding. +  Oven  
-Using clean tweezers, carefully pick up the two pieces to be activated. Bring the activated surfaces in contact with each other. +  Tweezers 
-Work from one corner of the device to the other, gently pressing the surface to eliminate bubbles. + 
-Create a tray from aluminum foil, and place the device on it. This will facilitate baking the device. +**Procedure:** 
-Bake the joined device at 120 C for 20 minutes. This will create a permanent bond between the glass and the PDMS. (A drip tray is not necessary) +  The hydrophilicity of activated surfaces decreases rapidly with time. Perform this procedure immediately after surface activation. Use clean implements. Any dirt or contamination will negatively impact the device bonding. 
-Remove the device and let cool.+  Using clean tweezers, carefully pick up the two pieces to be activated. Bring the activated surfaces in contact with each other. 
 +  Work from one corner of the device to the other, gently pressing the surface to eliminate bubbles. 
 +  Create a tray from aluminum foil, and place the device on it. This will facilitate baking the device. 
 +  Bake the joined device at 120 C for 20 minutes. This will create a permanent bond between the glass and the PDMS. (A drip tray is not necessary) 
 +  Remove the device and let cool.
  
 ==== Port Alignment Fixture ==== ==== Port Alignment Fixture ====
  
process_info_pdms_devices.1626385008.txt.gz · Last modified: 2021/07/15 21:36 by magnuson