process_info_pdms_devices
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process_info_pdms_devices [2021/07/15 21:36] – [Solvent Cleaning] magnuson | process_info_pdms_devices [2024/09/25 22:26] (current) – kho | ||
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**Procedure: | **Procedure: | ||
- | - Confirm that the oven is set to 80 C. Either oven in the Microfluidics Lab is acceptable. | + | - Confirm that the oven is set to 80 C. Either oven in Elings 3430 is acceptable. |
- Identify an empty oven tray to use for spill protection. | - Identify an empty oven tray to use for spill protection. | ||
- Carefully transport degassed elastomer to the ovens. | - Carefully transport degassed elastomer to the ovens. | ||
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- Remove the metal lid of the sonicator bath. Check that the bath is filled to the operating level (if not, fill to the line with DI). | - Remove the metal lid of the sonicator bath. Check that the bath is filled to the operating level (if not, fill to the line with DI). | ||
- Place the plastic cutouts across the bath, resting it on the ledges that seat the lid. One cutout has 2 openings, the other has only 1. | - Place the plastic cutouts across the bath, resting it on the ledges that seat the lid. One cutout has 2 openings, the other has only 1. | ||
- | - Retrieve the appropriate beakers from the drying rack above the sink in the microfluidics lab. - Select the beakers labeled Acetone, IPA, and DI Water. Confirm that each beaker has a plastic tube / zip tie ring around it to act as a cushion. | + | - Retrieve the appropriate beakers from the drying rack above the sink in Elings 3430. - Select the beakers labeled Acetone, IPA, and DI Water. Confirm that each beaker has a plastic tube / zip tie ring around it to act as a cushion. |
- Fill each beaker with the corresponding chemical using the solvent bottles in the cabinet underneath the fume hood. | - Fill each beaker with the corresponding chemical using the solvent bottles in the cabinet underneath the fume hood. | ||
- Carefully seat each beaker in one of the cutouts. Confirm that the base of the container rests below the water level. | - Carefully seat each beaker in one of the cutouts. Confirm that the base of the container rests below the water level. | ||
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==== Device Bonding ==== | ==== Device Bonding ==== | ||
- | Safety Considerations: | + | **Safety Considerations: |
- | The oven poses a burn hazard. Use protective gloves when handling. | + | |
- | PPE Required: | + | |
- | Insulated gloves. | + | **PPE Required:** |
- | Gloves (Latex or Nitrile) | + | |
- | Eye Protection | + | |
- | Lab Coat | + | |
- | Materials Needed: | + | |
- | Activated PDMS surface (for bonding) | + | |
- | Activated glass surface (for bonding) | + | **Materials Needed:** |
- | Aluminum foil | + | |
- | Tools Needed: | + | |
- | Oven | + | |
- | Tweezers | + | |
- | Procedure: | + | **Tools Needed:** |
- | The hydrophilicity of activated surfaces decreases rapidly with time. Perform this procedure immediately after surface activation. Use clean implements. Any dirt or contamination will negatively impact the device bonding. | + | |
- | Using clean tweezers, carefully pick up the two pieces to be activated. Bring the activated surfaces in contact with each other. | + | |
- | Work from one corner of the device to the other, gently pressing the surface to eliminate bubbles. | + | |
- | Create a tray from aluminum foil, and place the device on it. This will facilitate baking the device. | + | **Procedure:** |
- | Bake the joined device at 120 C for 20 minutes. This will create a permanent bond between the glass and the PDMS. (A drip tray is not necessary) | + | |
- | Remove the device and let cool. | + | |
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==== Port Alignment Fixture ==== | ==== Port Alignment Fixture ==== | ||
process_info_pdms_devices.1626385008.txt.gz · Last modified: 2021/07/15 21:36 by magnuson