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--- objet30pro [2020/08/13 16:43] – [Training Documentation] furst
+++ objet30pro [2024/07/23 18:32] (current) – bdincau
@@ Line 1: / Line 1: @@
-====== Stratasys Objet30 Pro Polyjet 3D Printer ======
+====== Stratasys Objet30 Pro 3D Printer (Decommissioned) ======
-^             Stratasys Objet30 Pro Polyjet 3D Printer                                   ^
+^             Objet30 Pro                                   ^
 |                    {{ :tools:objet30pro:objet30pro.png?nolink&200 |}}                 |
-| **Tool Type:**                  3D Printer                                            |
+| **Tool Type:**                  3D printer                                            |
-| **Location:**              3430 Elings Hall (CNSI Microfluidics Lab)                  |
+| **Location:**               Microfluidics Lab                  |
-|  **Supervisor**        |  **Tool Lead**  |
-|  David Bothman         |  Balfred Carrillo Martinez  |
-|  (805) 893-4125        |  (619) 715-9583  |
-|  bothman@cnsi.ucsb.edu  |  bcarrillomartinez@ucsb.edu  |
-| **Description:**          Multi-Material 3D Printer                                   |
+| **Description:**          Polyjet 3D printer                                   |
 | **Manufacturer:**                  Stratasys                                          |
@@ Line 17: / Line 13: @@
 ===== About =====
-This 3D Printer is a very accurate and versatile tool that can be utilized with different types of printing materials. The printer has two print heads – one prints the structural material for parts, and the other prints a support material. Parts are built on a layer of the support material. Matt finish parts are surrounded in support, and overhanging features are supported with support material during printing. The support material is removed in the water jet station. This is a great tool for accurate and precise models.
+** The Objet 30 has been removed from the lab. Due to a high cost of maintenance and relatively low usage, we've decided to retire this tool. If you relied on this tool for "glossy" prints, please reach out to Brian Dincau, who has developed a method for achieving similarly glossy prints from Form3 resin prints.**
-----
+The Objet30 Pro is a very accurate and versatile tool that can be utilized with different types of printing materials. The printer has two print heads – one prints the structural material for parts, and the other prints a support material. Parts are built on a layer of the support material. Matt finish parts are surrounded in support, and overhanging features are supported with support material during printing. The support material is removed in the water jet station. This is a great tool for accurate and precise models.
-===== Detailed Specifications =====
-|**Model Materials**  |**//Rigid Opaque://** VeroWhitePlus™, VeroBlackPlus™, VeroGray™, VeroBlue™  **//Transparent://** VeroClear™Simulated   **//Polypropylene://** Rigur™ and Durus™ High Temperature|
-|**Support Material**  |SUP705 gel-like photopolymer support|
-|**Maximum Build Size (XYZ)**  |294 x 192 x 148.6 mm (11.57 x 7.55 x 5.85 in.)|
-|**System Size and Weight**  |82.6 x 60 x 62 cm (32.5 x 23.6 x 24.4 in.); 106 kg (234 lbs.)|
-|**Resolution**  |**//X-axis://** 600 dpi; **//Y-axis://** 600 dpi; //**Z-axis:**// 900 dpi|
-|**Accuracy**  |0.1 mm (0.0039 in.) varies depending on part geometry, size, orientation, material and post-processing method|
-|**Minimum Layer Thickness**  |28 microns (0.0011 in.); 16 microns for VeroClear material (.0006 in.)|
-|**Build Modes**  |//**High quality:**// 16-micron (.0006 in.) resolution **//High speed://** 28-micron (.001 in.) resolution|
-|**Software**  |Objet Studio™ intuitive 3D printing software|
-|**OS Compatibility**  |Windows XP/Windows 7/Windows 8|
-|**Network Connectivity**  |Ethernet TCP/IP 10/100 base T|
-|**Operating Conditions**  |Temperature 18-25°C (64-77°F); relative humidity 30-70%|
-|**Power Requirements**  |//**Single phase:**// 100-120V; 50-60Hz; 7A or 200-240V; 50-60Hz 3.5A|
-|**Regulatory Compliance**  |CE, FCC/RoHS|
 ----
@@ Line 42: / Line 21: @@
 ===== Safety Concerns =====
 **Printer Operation**
-  * The printer should only be operated by persons trained by David or any Workshop Wizard.
+  * The printer should only be operated by persons trained by Brian or any Workshop Wizard.
   * Gloves should be worn when working with the print resins and when cleaning the print heads
   * All personnel operating or maintaining the printer should know the location of first aid and emergency equipment and how to use it.
@@ Line 52: / Line 31: @@
   * Several parts of the printer remain extremely hot even after it has stopped operating. Avoid touching the UV lamp and the print block.
+----
+===== Training Documentation =====
+[[Objet30TrainingSOP|Objet Training  SOP]]
 ----
+===== Post-Processing =====
-===== Operating Procedures =====
+[[3d_print_water_jet_cleaning_station|3D print water jet cleaning station]]
-__**Start of run:**__
+----
-  - Save CAD file in.STL format, bring to the printer on a thumb drive.
+===== Detailed Specifications =====
-  - In //**Objet Studio insert**// the file – you should see the part on the image of the print platform.
-  - **Validate** the design
-  - Select //**matt or glossy finish**// for each part
-  - Run the **estimator** to determine the print materials required and the print time
-  - Enter this information in the logbook
-  - Press **build**
-  - Open the remote desktop connection to the printer
-  - **In the printer window click on the red circle** – turning it green to start the job. At this point, you should hear the cooling fans on the printer turn on. The print job should start after the heads warm-up (~15 minutes if the printer hasn’t been running for a while).
-__**After run is complete:**__
+|**Model Materials**  |**//Rigid Opaque://** VeroWhitePlus™, VeroBlackPlus™, VeroGray™, VeroBlue™  **//Transparent://** VeroClear™Simulated   **//Polypropylene://** Rigur™ and Durus™ High Temperature|
-  - Remove parts using a putty knife in the drawer below the printer.
+|**Support Material**  |SUP705 gel-like photopolymer support|
-  - Scrape any support material remaining on the bed off with the razor scraper in the drawer beneath the printer. Take care to collect the debris, don’t dump it into the gap between the print bed and the printer.
+|**Maximum Build Size (XYZ)**  |294 x 192 x 148.6 mm (11.57 x 7.55 x 5.85 in.)|
-  - Clean the print bed using a paper towel wetted with water.
+|**System Size and Weight**  |82.6 x 60 x 62 cm (32.5 x 23.6 x 24.4 in.); 106 kg (234 lbs.)|
-  -** Run the head cleaning wizard – the print heads cost ~ $5k and will be ruined if not cleaned after the run!**
+|**Resolution**  |**//X-axis://** 600 dpi; **//Y-axis://** 600 dpi; //**Z-axis:**// 900 dpi|
-  - Clean your parts in the water jet cleaner
+|**Accuracy**  |0.1 mm (0.0039 in.) varies depending on part geometry, size, orientation, material and post-processing method|
+|**Minimum Layer Thickness**  |28 microns (0.0011 in.); 16 microns for VeroClear material (.0006 in.)|
+|**Build Modes**  |//**High quality:**// 16-micron (.0006 in.) resolution **//High speed://** 28-micron (.001 in.) resolution|
+|**Software**  |Objet Studio™ intuitive 3D printing software|
+|**OS Compatibility**  |Windows XP/Windows 7/Windows 8|
+|**Network Connectivity**  |Ethernet TCP/IP 10/100 base T|
+|**Operating Conditions**  |Temperature 18-25°C (64-77°F); relative humidity 30-70%|
+|**Power Requirements**  |//**Single phase:**// 100-120V; 50-60Hz; 7A or 200-240V; 50-60Hz 3.5A|
+|**Regulatory Compliance**  |CE, FCC/RoHS|
 ----
@@ Line 79: / Line 64: @@
 ===== Reference Documentation =====
-  * {{:tools:objet30pro:fathom_cleaning_polyjet_parts_with_sodium_hydroxide_2014.pdf|}}
+  * {{:tools:objet30pro:fathom_cleaning_polyjet_parts_with_sodium_hydroxide_2014.pdf|Cleaning Objet parts with Sodium Hydroxide}}
-  * {{:tools:objet30pro:microfluidicslab-making3d_printed_molds_.pdf|}}
+  * {{:tools:objet30pro:microfluidicslab-making3d_printed_molds_.pdf|Making 3D printed Molds}}
-  * {{:tools:objet30pro:objet30postprinting.pdf|}}
+  * {{:tools:objet30pro:objet30postprinting.pdf|Post Processing}}
+  * {{:tools:objet30pro:objet30userguide.pdf|Users Guide}}
+Print Head Cleaning
+ {{ :tools:objet30pro:printheadcleaning_1_.mp4 |Print Head Cleaning}}
+Build Tray Cleaning 1
+ {{ :tools:objet30pro:cleancoverglass_1_.mp4 |Build Tray Cleaning 1}}
+Build Tray Cleaning 2
+ {{ :tools:objet30pro:buildtraycleaning_2_.mp4 |Build Tray Cleaning 2}}
+Build Tray Cleaning 3
+ {{ :tools:objet30pro:buildtraycleaning_3_.mp4 |Build Tray Cleaning 3}}
+Head Allignment
+ {{ :tools:objet30pro:headalignment.mp4 |Head Allignment}}
+Load Cells Calibration
+ {{ :tools:objet30pro:loadcellscalibration_1_.mp4 |Load Cells Calibration }}
+Pattern Test
+ {{ :tools:objet30pro:patterntest_1_.mp4 |Pattern Test}}
+System Shutdown
+ {{ :tools:objet30pro:systemshutdown.mp4 |}}
+UV lamp Cleaning
+ {{ :tools:objet30pro:uvlampcleaning_1_.mp4 |UV lamp Cleaning}}
+Wiper Cleaning Inspection
+ {{ :tools:objet30pro:wipercleaninginspection_1_.mp4 |Wiper Cleaning Inspection}}
-===== Training Documentation =====
+-----
-{{ :tools:objet30pro:objet_training_handout_r2.pdf |}}
-[[Objet30TrainingSOP|Objet Training  SOP]]
-----