CNSI Microfluidics Laser Cutting Data
Material
Always check materials list BEFORE attempting to cut/engrave a material. If unsure contact IW Staff.
Allowed Materials
Plastics:
ABS (acrylonitrile butadiene styrene)
Acrylic (also known as Plexiglas, Lucite, PMMA)
Delrin (POM, acetal) — Must use nitrogen assist when cutting delrin
Kapton tape (Polyimide)
Mylar (polyester)
Nylon (melts badly)
PDMS
PETG (polyethylene terephthalate glycol)
Polypropylene (PP) — melts somewhat
Styrene
Two-tone acrylic — top color different than core material
Foam:
Other:
Cloths (leather, suede, felt, hemp, cotton)
Magnetic Sheets
Papers
Rubbers(neoprene, etc supplier try: mcmaster.com)
Woods(MDF, balsa, birch, poplar, red oak, cherry, holly, etc. supplier try: midwestproducts.com)
Prohibited Material
Metals (our laser cutters are not powerful enough nor setup to cut through metals and attempting to do so could damage the machine)
Polycarbonate (PC, Lexan) — Lexan creates large amounts of fumes
Teflon (PTFE, Polytetrafluoroethylene) – cutting creates Fluorine gas
Any material containing chlorine
HDPE: “milk bottle” plastic. It gets gooey, melts and catches on fire.
Epoxy
Glass — you can engrave glass, but trying to cut it will cause cracking or breakage
Fiberglass
Printed circuit board (FR4 and other material types)
Carbon Fiber
Material Vendors
Cutting Parameters
Acrylic Sheet
Cutting 1/8”, 100% power, 0.4 ipm, 2000 Hz, (Dave Bothman, 5/5/13 - clean cut)
Cutting 1/4”, 100% power, 0.15 ipm, 1000 Hz, z offset -.125, (Dave Bothman, 5/5/13 - clean cut)
PDMS
250um PDMS with mylar backing on back side and removed from front
Cutting 42% power, 2.0 1ps, 5000Hz (Peter Mage, 5/9/13 - some flash and soot - recipe needs to be refined)
Double Sticky Tape
25% power, 3 ips
Gore Teflon Foam 1/16“
15% power, 0.5% speed, 1000 Hz (DB 7/9/15)
Silicone Rubber sheet, 1/8”
100% power, 0.1% speed, 2000 Hz - use Nitrogen gas (DB 7/9/15)
Guideline Cutting Recipes
Acrylic
1/8 acrylic
| | Color | Power | Speed | PPI/Hz | Passes | Air Assist | Correction | Z-Offset |
| Engrave | Black | 25 | 20 | PPI | - | on | 0 | 0 |
| Cut | Red | 25 | 0.4 | Hz | 1 | on | 10 | 0 |
| Cut | Blue | 100 | 0.4 | PPI | 1 | on | 10 | 0 |
-1/10 acrylic