Last edited: Furst (09/28/20)
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Due to its industry prevalence, this SOP will focus on and assumes a base knowledge of Solidworks. Users taking this training should have taken ME-12S or have comparable machining knowledge.
Once the design is complete Solidworks can be used to create the toolpaths, however this SOP will focus on HSM Works due to its integration within Solidworks, more complex feature set, and industry wide use. HSM Works is installed on any Innovations Workshop computer running Solidworks 2020 including the Ultimaker, Carbide 3D computer and Innovations laser cutter computer. Many toolpaths will likely be necessary to create the CAM needed to machine the part. To generate the toolpaths:
The Haas CNC mill uses big boy CT 40 taper tools to hold anything from ER 32 collets to drill chucks and work piece probes. Gripping range is basically anything you can imagine machine with this tool all the way up to 1“ shanks. Tool 1 is typically set up with a 1/2” endmills and tool 8 with a Renishaw tool probe.
Homing and Zeroing the machine:
Many tools are optimized for different materials, and although a 2 flute endmill can do most operations, it is not always ideal. Single and duel flute high helix endmills are available for plastics, woods, and composites, with carbide endmills and burs available for abrasive materials like glass fiber reinforced materials such as circuit boards. Feeds and speeds can be found HERE
G-Code files will be posted with the file extension .nc. G-code files can be opened directly into a text editor if necessary to preview or edit the desired code or opened within HSM-Works to send to a machine.
Training will focus the machine set up and use, not directly on the CAM and its accompanying software HSM Works. Before training, please take a look at and try your hand at creating the CAM for this | test part. The software you write will be used to demonstrate you competence on the machine. Feel free to reach out at any time to the Workshop Wizard running the training course if you are having trouble creating the part G-code. Use the .step file to create the CAM, reference CAM is stored in the .SLDPRT file under the HSM workspace.
Tool Lead: Andrew Furst